With special focus on developing tailor-made solutions in order to solve the most complex process-related problems, Uni One offers “Made in Italy” flexible hoses with high technical content.
Through a flexible and advanced production process, higher and higher performing sub-layers are combined with rubber structures aimed at use.
There are many fields of application: from the food sector, cosmetic and pharmaceutical industries (with products certified by the FDA, USP Class VI Pharmacopeia, etc.) to the petrochemical sector (with products that comply with EN 12115 and EN 1761 standards etc.).
Product Lines
Specific hoses for conveying high purity products intended for human contact for applications in aseptic environments, also ATEX classified. High performance fluorinated, ultra smooth, inert liners of the newest generation ensure utmost hygiene, degree of impermeability and resistance to dynamic stress togheter with an excellent chemical and thermal resistance. In accordance to USP Class VI Pharmacopeia (USP 23 Class VI), European Pharmacopeia (E.P. 3.1.9.), FDA Standards, Italian M.D. 21/03/73 and following amendments.
“Full ohm” products able to satisfy the highest demands of the chemical and chemical-pharmaceutical industries in hazardous ATEX areas. Rubber, thermoplastics and fluorinated underlays with an excellent chemical and thermal resistance, are united to structures able to dissipate the electrostatics currents on the surface (R: Ω/T) and also through the hose wall (R: M/T). Hoses in accordance to USP Class VI Pharmacopeia (USP 23 Class VI), FDA Standards, UNI EN ISO 10993, EN 12115 and EN 50014/IEC 60079-0.
Also in this category of products are hoses for conveying mineral oil and fuels (EN 12115, EN 1361, EN 1761, EN 1765 standards) in the oil industry, on tankers, naval, port and airport uses.
According to the new European directives, the “food line” hoses are produced through a rigorous manufacturing process that involves only the use of selected raw materials free from phthalates, plasticizers and animal derivatives, in order to ensure the purity and the maintenance of the quality characteristics of the product conveyed. Rubber and thermoplastics underlays are compliant according to FDA Standars, Italian M.D. 21/03/73 and following amendments, BfR, KTW, TUM and BgVV.
This line includes hoses for all other industrial applications, such as hoses for conveying steam (normally supplied with recoverable and adjustable fittings according to DIN 2826), or for the passage of water, inert fluids and compressed air. Of particular interest are the solutions proposed for pneumatic and hydraulic transport of abrasive and corrosive products with a special coupling system made of re-usable alluminum split-flanges combined with a wide range of hoses and seals specifically produced for this application.
High-tech and innovative hoses, able to meet specific needs in the most varied industrial reality: dynamic hoses (e.g. for applications in dynamic stress conditions, the best solution for use on filling machines), thermal and insulating hoses, crushproof hoses, etc.
Coupling Systems
Uni One offers coupling systems that meet the highest and modern technological standards.
They are able to ensure absolute safety in use, both for operators and the product conveyed.
Fittings
In order to meet every need and to provide a completely safe assembled product that complies with international standards, Uni One supplies a wide range of fittings (Clamp, Camlock, DIN, SMS, UNI and ANSI Flange, GAS etc.)made in stainless steel AISI 316, galvanized steel, brass, etc. Some of them are available in stainless steel AISI 316 with an innovative lining made of white perfluorinated material (PFA) or antistatic black PFA, both of wich comply with food and pharmaceutical standards.
The advantages are numerous:
- Safety: unlike other materials such as PTFE and E-CTFE, the PFA liner is perfectly anchored to the fitting, thus ensuring an excellent chemical and mechanical resistance of the fitting;
- Reliability: the PFA liner guarantees a longer lifetime in comparison with all other lining systems, allowing a maintenance cost reduction;
- Versatility: the same lined fitting can be used in different applications and guarantees a perfectly uniform and an extremely precise inside diameter;
- Food and pharmaceutical compliance: the PFA liner complies with the FDA Standards and USP Class VI Regulation.
Service Pack
This service offers a personalized program of periodic inspections for assemblies hoses in dedicated applications, preset with the customer.
In order to obtain a complete traceability of our products, a laser marking is affixed on the ferrule, reporting the serial number and the manufacturing date; with this data we are able to track all production steps, from the compound identification till the final pressure test of the assemblied hose.
On request, the hose once is completed and tested, a certificate of hydrostatic test according to UNI EN ISO 1402 is issued; when in use, the same hose is checked again and thoroughly inspected with optical probes at preset intervals. The data obtained is then compared to the initial one and, if are positive, the hose is returned with a new certificate attesting the suitability for use.